Current Task List:
[X] Get the car here![X] Put together car port
[X] Flooring in the car port
- [X] Put down tarp for moisture control
- [X] Get plywood flooring down for a solid surface
[X] Remove Girling brake boosters
[X] Remove TC engine
[X] Remove dash board
[ ] Inspect all components on frame
- [ ] Steering
- [ ] Suspension
- [ ] Brakes
- [ ] Coolant lines
[X] Upgrade brake system to new master cylinder
[X] Rewire dash board
- [X] Connector attachment for dashboard
[X] Re-finish dash board
- [X] Stain
- [X] New switches
- [X] New vinyl on dash
[ ] Catalog spare parts
- [ ] Spreadsheet of all the parts
- [ ] Clean all parts as you go
- [ ] Organize parts into categories (nuts, bolts, piping, cables, electrical, etc.)
- [ ] Post parts online for sale
New Engine:
[X] Strip valve cover
[X] Remove valve cover logos
[X] Polish valve cover
[X] Clean it
[X] Clean up accessory drive gear
[X] Paint accessory drive gear
[X] Bolt on valve covers
[ ] Polish valve covers again (this can probably wait until everything else is done.)
[X] Order intake manifold
[X] Install intake manifold
- [X] Respace throttle bodies
- [X] Respace linkages
- [X] Fabricate fuel rail
[X] Figure out fuel plumbing schematic
[X] Order parts, assemble new fuel rail
[X] Figure out intake situation regarding ITBs
- [ ] Run vacuum lines
[X] Fabricate new motor mounts
[X] Install exhaust
- [X] Exhaust piping
- [X] O2 bung
- [X] Muffler
- [X] Exhaust tips
- [X] Muffler hangers
[X] Water pump adapter plate
- [X] Drill offset holes
- [X] Drill and tap coolant sensor hole
- [X] Cut gaskets
- [X] Install coolant elbow
[X] Check fit of flywheel (Zetec), pressure plate and clutch (Lotus)
- [X] Check into pilot and throwout bearing from Lotus
- [X] Figure out pilot bearing fitment from Lotus pressure plate to Zetec- [X] Fabricate pilot bearing adapter to fit flywheel
- [X] Install pilot bearing
- [X] Install clutch, etc.
[X] Coolant plumbing
[ ] New radiator?
MegaSquirt:
[X] Calibrate sensors
- [X] Coolant
- [X] Intake air temperature
[X] Calibrate throttle position sensor
[X] Verify that the sensors are reading correctly when on the engine
[X] Start figuring out wiring
[X] Complete wiring
- [X] Top wiring harness
- [X] Bottom wiring harness
- Coilpack
- VR Sensor
- O2 wiring harness
- [X] Starter
- [X] Alternator
- [X] Mount IAT sensor
- This may need to be moved once everything is said and done. If a plenum is made, the
IAT sensor should be mounted to the plenum.
[ ] Tune engine to 200hp. Yeah, right.
